Find the problem that sounds like your line.
Six kinds of factory problems we design and integrate systems for. Each project starts with a conversation about your parts, your line and what is going wrong.
We reply within one working day.
Quality & inspection
Defects reaching your customer
Camera-based inspection and measurement designed around your parts, your lighting and your line speed. The system flags or rejects the part at the station and records every result.
This is for you if
- Complaints or returns trace back to defects that were missed
- Visual checks depend on who is on shift
- Gauging by hand slows the line or only covers a sample
What you get
- Inspection on every part, not a sample
- A reject signal your line can act on
- A record of every result, searchable later
Verification & mistake-proofing
Wrong part or wrong step
Checks at the station that confirm the right part, the right step and the right label before the part moves on. When something is wrong, the operator sees what and where.
This is for you if
- Wrong variants or missing components reach the next station
- Labels or markings get mixed up between orders
- Mistake-proofing today is a paper checklist
What you get
- A hold signal until the step is right
- Clear prompts for the operator
- A log of every check and override
Traceability & production records
Can't trace a batch
Part and batch identity read at each station and linked to what happened there: time, result and images where they help. One searchable history per part or batch.
This is for you if
- Customers or auditors ask for records you assemble by hand
- Tracing a complaint to a batch, shift or machine takes days
- Codes are marked on parts but nobody reads them back
What you get
- A searchable history per part or batch
- Exports in the format your customer asks for
- Faster answers when something goes wrong
Machine & process monitoring
Machines stopping without warning
Machine and sensor signals collected from the equipment you already run, turned into a clear view of what the line is doing and where time is lost.
This is for you if
- Downtime is written down after the fact, if at all
- You can't see which machine or shift is losing time
- Variation shows up as scrap before anyone sees the cause
What you get
- A clear view of machine state across the line
- Stoppages logged with time and reason
- Alerts when a signal drifts out of its normal range
Automation & material flow
Too much manual handling
Conveyors, cobots and vision-guided handling for repetitive tasks, designed safety first and integrated with the controls you already have.
This is for you if
- Operators spend shifts lifting, sorting or feeding parts
- Manual handling causes damage, mix-ups or injuries
- You need more output without adding a shift
What you get
- Repetitive handling taken off the operator
- Safety designed in from the first drawing
- One team for mechanics, controls and vision
Process intelligence
Problems no one can explain
We connect signals from inspection, machines and records to show why the line behaves as it does. Prediction and control come later, as the data justifies them.
This is for you if
- Scrap or slowdowns keep returning with no clear cause
- Data sits in separate machines, spreadsheets and registers
- Decisions rely on one experienced person's memory
What you get
- Factory data connected in one place
- The patterns behind scrap and stoppages made visible
- A clear basis for what to automate next
Not sure which one fits?
Most factory problems cross more than one of these. Describe what is going wrong and we will work out the right system with you.
We reply within one working day.